Production tooling and spare parts for non-woven fabric manufacture
COMPOUND NEEDLE, items 0-407
KEY DIFFERENCES OF THE NEEDLE, MANUFACTURED APPLYING AN OLD AND NEW TECHNOLOGY.
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Needle point, manufactured applying an old technology
1. A hand hook sharpening does not provide a required precision of needle hook dimensions, 2. A hook sharpening is carried out after hardening and polishing therefore the hook of finished needled is scale- olored. The gap while closing leads to lint accumulation hampering a tongue slide inside a needle body. The punching force P comes up to 250 g. 3. While punching the needle pierces through a fabric tearing up fibers and forming torn edges.
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Needle point, manufactured applying a new technology
1. A hook sharpening automation provides uniform needle hook dimensions. 2. A hook surface is light-colored, scale-free. No gap while closing leads to improve a needle performance. The punching force Р comes up to 100 g. 3. While punching the needle easily penetrates into a fiber drawing aside fibers.
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To purchase a compound needle, please send us a message or call us.
Material:
-Strip base - cotton and half-holland fabrics;
-bonding layer – synthetic latex paste;
-wire – steel 55mm;
-cushion – rubber, thickness 0,2 - 0,4 mm.
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Strip index |
Strip application |
Setting size (length x width) mm |
Strip base design |
Pin diameter, mm |
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PChS – 5R |
Cleaning strips |
253 х 63,5 |
five-layer with cushion |
0,50; 0,45; |
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PShSch- 4R; |
Strips for carding machine flat brushes |
970х 102 |
four-layer with cushion |
0,38 |
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PGM – 6R |
Comb strips |
1050 х 12 |
six-layer with cushion |
0,40 |
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PShSK1 - 6, PShSK2 - 6 |
Flat strips |
1016х21 |
six-layer without cushion |
0,32; 0,28; |
To purchase spiked strips, please send us a message or call us..
Material:
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Plate type |
Density, needles/dm |
Needle sizes, mm |
Plate length L, mm |
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round (diameter x length) |
plate (gauge sizes x length) |
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1 |
2,6 |
3,0 х 28 |
- |
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2...8 |
2; 3; 4; 6; 8; 12;16 |
3,0x28; 2,5 х 28; 2,2 х 28 |
- |
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9...14 |
20; 24; 28; 32; 36; 40 |
1,7 х 25; 1,5 х 25 |
- |
280; 302; 303; 305 |
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14...20 |
40; 48; 56; 64; 72; 80; 88 |
- |
1,58 х 0,93 х 26; 1,45 х 0,72 х 26; 1,1 х 0,64 х 26 |
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21А...25А |
88; 96; 104; 112; 120 |
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Offset from the initial strip of needles in the plates of type from 1 up to 8 — 3; 4; 2,8; 4; 2,8; 4; 2,84 4. The plate of type 1 is allowed to be equipped with cramps instead of needles. The plates of types21 А...25А are manufactured in double strip version.
While placing an order please specify: density of needle (wire) set and plate length.
To purchase a filleting plate card, please send us a message or call us.
A wide range of spiked plates are available. The range varies according to dimensions of base and spikes; number of spikes pressed into base; spike density. The plates can be optionally set of round or flat spikes.
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Plate type |
Length L, mm |
Width B, mm |
Depth C, mm |
Number of longitudinal rows |
Spike type |
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round |
flat |
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diameter d, mm |
length l, mm |
ах b, mm |
length /, mm |
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I |
280..1560 |
63...88 |
24...30 |
6...20 |
3,0 3,5 4,0 5,0 |
42 48 |
1,75x3,25 1,80x4,35 1,60x4,10 2,20x4,90 1,80x3,80 |
42 45 |
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II |
540... 1560 |
63...90 |
24...28 |
4...11 |
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While placing an order please specify: type, plate length and number of diagonal rows.
The spike plates can be customized. Max plate length — up to 1560 mm.
To purchase spiked plates, please send us a message or call us.
Тип I - круглые острые
Тип II - круглые тупые
Тип III - круглые тупые с замком
Тип IV - круглые острые с замком
Тип V - плоские
Колки круглые
Колки изготавливаются следующих диаметров: 2,5; 3,0; 3,5; 4,0; 5,0 мм
| Тип колков |
Диапазон диаметров d, мм |
Длина L, мм |
| I | 2,5...5,0 | 30, 32, 35, 42, 48 |
| II | 3,0...5,0 | 42 |
| III | 4,0...5,0 | 48 |
| IV | 4,0...5,0 | 42 |
Колки плоские
Колки изготавливаются следующих диаметров: 2,5; 3,0; 3,5; 4,0; 5,0 мм.
| Тип колков | Сечение размер a x b, мм | Длина L, мм |
| V | 2,20 х 4,90 | 38; 42; 45 |
| 1,8 х 4,35 | 42; 45 | |
| 1,8 х 3,8 | 42; 45 | |
| 1,75 х 3,25 | 42; 45 | |
| 1,6 х 4,10 | 42; 45 | |
| 1,4 х 3,50 | 42; 45 |
Чтобы купить колок круглый и плоский, напишите или позвоните нам.
